COLORLAB 500 with ParticleSense Technology

Detection of foreign particles and measure sugar color using AI technology

Automating the sugar factory help manufactures to streamline workflows and collect more reliable test results. The COLORLAB 500 is specially designed for detection of foreign particles and measurement of sugar color directly in the production line using artificial intelligence.

Color analysis with less manual resources needed

The traditional method for measuring sugar color on the way to silo is to take a sample from the dry sugar transportation belt and bring it to the laboratory. In the laboratory the sample is dissolved, and the color is then measured manually. This process is very labour and time intensive, and carries a potential risk that sugar with a too high color can have entered a silo for a while.

Reliable results at a higher frequency

With an AI and machine vision system such as COLORLAB 500, the traditional method is replaced with an automatized method. COLORLAB 500 is designed for automatically measurement and analysis of sugar color and black spots directly in the production flow and at a higher frequency. This digital setup provides faster and more reliable results and reduces the need for manual labor.

Your benefits with COLORLAB 500

Reduce manual labor

The automated setup frees up valuable time allowing the operator to proceed with other tasks during the color analysis.

Reliable results

The automated color analysis ensures a constant flow of more reliable and accurate results compared to manual tests.

Full overview in LIMS

All data can be uploaded into the Laboratory Information Management System (LIMS) for documentation and full overview of the sugar flow.

Camera imaging for analyzing sugar crystals

The COLORLAB 500 uses camera imaging AI technology to analyze pictures of sugar crystals. Three cameras are installed in the top of the instrument taking pictures of the sugar crystals, for maximum imaging quality. A pressurized air flow from top to bottom ensures that dust problems in the imaging areas are avoided.

Upload data into LIMS and DCS

When the samples are analyzed, the results can be loaded automatically into the Laboratory Information Management System (LIMS) as well as to the Distributed Control System (DCS) for documentation and full overview of the sugar flow.

Use COLORLAB 500 in any dry sugar flow

The COLORLAB 500 is designed specifically for automatically analysis of sugar color and black spots. The application can be used in any dry sugar flow to have immediate response on the sugar color leaving the area. When used in the sugar flow to silo it enables the possibility to replace traditional sugar color analysis, streamline workflow and reduce need of manual resources.

Janus Egholm – Development Director at Scangrading

Contact

Let's support your automation journey

AI and machine vision systems provide new opportunities for automation and streamlining workflows with reduced need for manual labor in your production. Let’s talk about how we can support your automation journey.

Janus Egholm

General Manager / Development Director

Services

Increase your factory's efficiency through our full service concept

Our system integrators will assist you in adapting new equipment to your existing process. We provide full service to ensure that you get the most out of your automation.

Eyðfinn Egholm – Chief Project Manager at Scangrading